A typical HEC production workshop includes the following key areas:
Raw Material Area
Stores refined cellulose (e.g., wood pulp) and chemical reagents like sodium hydroxide and ethylene oxide.
Equipped with ventilation and dust control systems.
Alkalization Reactor Section
Cellulose is mixed with sodium hydroxide to produce alkali cellulose under controlled temperature and humidity.
Performed in sealed stainless steel reactors.
Etherification Section
Alkali cellulose reacts with ethylene oxide to introduce hydroxyethyl groups.
Carried out in high-pressure reactors with temperature control and explosion-proof measures.
Washing and Purification Area
Removes by-products and unreacted chemicals using water and alcohol washing.
Filtration and separation units are used here.
Drying and Milling Area
The wet HEC is dried in fluidized bed or vacuum dryers.
Dried material is milled to desired fineness and sieved.
Packaging and Storage
Final product is weighed, packed (usually in moisture-proof bags), and labeled.
Stored in a clean, dry warehouse with humidity control.
The workshop must follow strict safety standards due to the use of reactive chemicals and flammable gases like ethylene oxide.